Explore our certified range of custom display stands, heavy-duty warehouse storage solutions, and modular retail racking systems designed for structural integrity.
Founded in 2016, Dongguan Dingguan Metal Products Co., Ltd. (DirectRack) has emerged as a technology-driven, leading-edge warehouse equipment and display rack manufacturer based in Dongguan, Guangdong Province. Armed with over 10 years of structural engineering expertise and an active 8-year international export pedigree, we specialize in high-capacity warehouse rack design, automated racking integration, and high-visibility retail display units.
Operating from a state-of-the-art 25,000 square meter manufacturing campus, we harness fully automated cold roll-forming and robotic welding systems to assure high-volume, low-tolerance production. Our export infrastructure processes upwards of $18 million USD annually, dispatching precision steel storage architectures to logistics networks, distribution centers, and commercial retailers across North America, Europe, Southeast Asia, South America, and the Middle East.
Our structural designs are verified via Finite Element Analysis (FEA) to align with international regulatory environments, prioritizing load rating integrity, seismic protection, and worker safety.
Modern supply chains demand more than raw steel. DirectRack delivers application-specific architectures designed to handle varied pallet dynamics, complex SKU turnover rates, and challenging environmental factors.
Highly dynamic configurations leveraging multi-tier selective pallet racking, pick modules, and automated carton flow channels. Designed to maximize pick-face efficiency and vertical clearance.
Optimized Drive-In, Push-Back, or Mobile Racking systems built with structural sub-zero steel profiles. Engineered to withstand high-density thermal contraction and humidity fluctuations down to -30°C.
Cantilever and heavy-duty steel platforms for long, irregular loads (e.g., steel coils, automotive components, chassis pipes). Reinforced connections guarantee safe support under severe dynamic impact loads.
| Racking Architecture | Common Application Profiles | Material Specification | Standard Load Capacities | Corrosion Protection / Coating |
|---|---|---|---|---|
| Selective Pallet Racking | General Warehousing, FMCG distribution, Industrial storage | High-Tensile Cold-Rolled Q235B / Q355B Steel | 1000kg to 4500kg / level | Epoxy Powder Coat (60–80 µm thickness) |
| Drive-In / Drive-Through | Cold Storage, high-density bulk storage (low SKU count) | Structured Cold-Rolled Carbon Steel | 800kg to 1500kg / pallet position | Anti-corrosion powder coat or Hot-Dip Galvanized |
| Heavy-Duty Cantilever | Pipes, lumber, sheet metal, steel profiles, machinery components | Structural Steel H-beams / C-profile cold-formed channels | Up to 2000kg / cantilever arm | Outdoor-grade thermosetting polyester powder |
| Multi-Tier Mezzanine | Automotive spare parts, e-commerce hand-stacking sorting zones | Hot-rolled steel channels & cold-rolled grid plates | 300kg to 1000kg / square meter | High-wear resistant electrostatic powder coating |
DirectRack integrates vertical manufacturing pipelines, combining local raw material partnerships with state-of-the-art robotic shaping, welding, and painting technologies.
By leveraging strategic alliances with 650 supply chain partners, DirectRack enjoys prioritized allocations of high-grade raw carbon steel. Our fully automated cold-forming lines, computerized multi-stage punching machines, and robotized dual-torch welding stations guarantee high precision across structural uprights, heavy beams, and bracing networks. Shot-blasting pretreatment combined with an electrostatic thermosetting polyester powder finish creates a wear-resistant surface that stands up to forklift impacts and extreme storage environments.
The warehousing sector is shifting rapidly from static racks to dynamic, sensor-enabled, highly automated material handling environments.
DirectRack is currently prototyping integrated load cell sensor modules embedded directly into primary beam configurations. These strain gauges continuously monitor loading states, transmitting real-time structural health telemetry to a warehouse's Central Control Management system. This preventative tech predicts structural fatigue, prevents unsafe loading configurations, and alerts facility managers to collision damages before structural failures can occur.
Furthermore, our R&D team (spearheaded by 35 senior engineers) is actively optimizing rack alignment tolerances to support Automated Guided Vehicles (AGVs) and Autonomous Mobile Robots (AMRs), ensuring smooth horizontal and vertical navigation.
Safe rack systems require rigorous quality controls. DirectRack enforces a multi-tier verification process from raw steel analysis to final load test validation.
Our QA inspectors hold formal welding and metallurgical certifications. They oversee material receipt, production stages, coating thickness, and final packaging processes.
Primary load-bearing connector plates undergo regular X-ray inspection to confirm complete weld penetration and ensure zero internal porosity, meeting international structural standards.
Our hydraulic load presses verify ultimate crushing capacities. This testing validates the safety margins of our uprights under maximum rated conditions.
Full-scale beam load testing monitors vertical deflection under nominal loads, ensuring structural behavior aligns with L/200 deflection limits.
Discover our specialized solutions, ranging from heavy-duty industrial cantilevers to retail tool organizers, multi-level platforms, and convenient supermarket basket organizers.
When sourcing storage structures internationally, procurement teams must look beyond price. Consider this checklist to ensure long-term structural safety and compliance.
Ensure the supplier provides Mill Test Certificates (MTC) proving the steel chemistry and yield strengths conform to Q235B or Q355B grades (corresponding to ASTM A36 and ASTM A572 Grade 50).
For zones with seismic activity, verify that connection configurations (such as beam-to-column connectors) have undergone cyclic loading testing to calculate proper rotational stiffness values.
Verify powder coating adhesion meets cross-cut tape test standards (e.g., ASTM D3359) to prevent peeling, corrosion, and premature wear in high-traffic logistics environments.
Select manufacturers that offer custom engineering drawings, calculations, and clear installation guides. This support is crucial for local building approvals and third-party certifications.
Get answers to common technical, design, and regulatory questions from our senior structural engineering team.
Our engineering team conducts Finite Element Analysis (FEA) using ANSYS and AutoCad structural packages. In line with AS4084 and RMI specifications, we apply a safety factor of 1.5 to 1.8 on yield strength. This ensures our beam profiles can safely support their rated load capacity indefinitely, with a maximum deflection limit of L/200 (span length divided by 200).
We source certified structural steel coils directly from major domestic steel mills. For light-duty store shelves and standard applications, we use Q235B steel. For heavy-duty industrial systems requiring higher yield stress and resistance to deformation, we utilize Q355B (equivalent to S355JR under European EN standards).
Yes. We design and supply customized baseplates, thicker upright profiles, and dual-direction cross-bracing structures tailored to local seismic calculations. These designs satisfy the lateral and vertical force requirements specified by the International Building Code (IBC) and AS1170.4.
With regular inspections and dry indoor conditions, our industrial powder-coated racks have an operating lifetime exceeding 15 years. We recommend semi-annual inspections of anchor bolts, column plumbness, beam safety locks, and prompt replacement of any components damaged by forklift collisions.
For specific inventory profiles like our 5-Gallon Bottled Water Stacking Racks, we design contoured horizontal cradles that distribute load stress evenly across the bottle bodies. This design prevents rolling and crushing while maximizing vertical storage density and forklift access.
For highly humid warehouses, outdoor staging yards, or cold rooms, we recommend Hot-Dip Galvanizing (HDG) to BS EN ISO 1461 standards, which provides a zinc layer over 70–80 µm thick. For standard indoor setups, our automated electrostatic powder coating line delivers a durable, impact-resistant finish.
DirectRack
